China High Torque Planetary transmission Newest High Gearbox Planetary Gear design WAER series Right-angle Helical Gear Planetary gearbox definition

Guarantee: 1years
Applicable Industries: Creating Content Retailers, Producing Plant, Machinery Repair Outlets, Farms, Power & Mining
Bodyweight (KG): 3 KG
Custom-made assistance: OEM
Gearing Arrangement: Planetary
Output Torque: 1.8-2430N.M
Input Velocity: 750-1500rpm
Output Pace: 14-280rpm
Packaging Particulars: Precision Planetary Gearbox packed with Picket Box & carton
Port: ZheJiang HangZhou HangZhou

Product Overview WAER sequence — Right-angle Helical Gear Planetary GearboxFeaturea. Planetary growth and output shaft are intergrated composition made to make certain highest torsional rigidity.b. Planetary gear with total needle style, increases contact spot to improve rigidity and output torquec. The gears are carburized and quenched to HRC62 with low carbon metal floor for the best possible put on and impact toughnessd. Gears refer to oversea imported software program-assisted design and style to acquire the greatest booth form to decrease noisee. The enter finish is related with motor shaft in a double-tight approach to acquire the optimum clamping force and zero backlashtransmission.AdvantageHigh input velocity: maxium 10000rpmLow backlash: 1-stage, P<8arcmin 2-stage, Pninety seven%ApplicationAutomation business, industrial robots, metallurgy and mining, tobacco, light-weight industry, environmental safety engineering,warehousing and logistics, plastic machinery, lifting transportation, automatic car-parking program, automobile production,textiles, food, flange rigid coupling for d shaft coupling beverages, ceramics and other fields. Characteristics AT A Glance Product ParametersSize: 70 / 90 / a hundred and twenty / one hundred fifty five / 205 (mm)Ratio: 3~200Maximum input velocity: ten thousand rpmBacklash:stage 1 (ratio 3-20): P1≤ 8 arcmin P2≤ 10 arcminstage 2 (ratio 15-200): P1≤ 10 arcmin P2≤ 13 arcminNoise stage: ≤ 68dBIP Quality: IP65Life span: 20000h Proper elevation Still left elevation Front elevation Solution Specifications

WAER系列性能表 / WAER Sequence Overall performance Table
规格 Specification单位 Unit节数 Phase减速比RatioWAER050WAER070WAER090WAER120WAER155WAER205
额定输出力矩 Rated output torque T2NNm1393690195342588
412481202605201040
515601503256501200
618551503106001100
719501403005501100
817451202605001000
101440100230450900
1218551503106001100
1419501403005501100
201440100230450900
21515601503256501200
2515601503256501200
3020551503106001100
3519501403005501100
4017451202605001000
451440100230450900
5014601002306501200
6020551503106001100
7019501403005501100
8017451202605001000
901440100230450900
1001440100230450900
12018551503106001100
14019501403005501100
16017451202605001000
2001440100230450900
急停扭矩 /Crisis quit torque T2NOTNm1,23-200三倍额定输出力矩/Triple rated output torque
额定输入转速/Rated enter velocity η1Nrpm1,two3-200500050004000400030003000
最大输入转速/Optimum enter speed η1Brpm1,two3-two hundred10000100008000800060006000
精密背隙/Precision backlash P1*arcmin3~twenty≤4≤ 4≤4≤4≤ 4≤4
215-200≤7≤7≤7≤7≤7≤7
标准背隙/Standard backlashP2*arcmin3~twenty≤6≤6≤6≤ QLP4066 collection plum type coupling adaptable servo motor coupling solid coupling clampfixed 6≤6≤6
215-two hundred≤9≤9≤9≤9≤9≤9
经济背隙/Economic backlash P3arcmin3~twenty≤8≤8≤8≤8≤8≤8
215-200≤12≤12≤12≤12^twelve
扭转刚性/Torsional rigidityNm/arcmin1,23 〜20037142550145
容许径向力/Allowable radial force F2aBN1,23-200780153032506700940014500
容许轴向力/Allowable axial power F2aBN1,two3-two hundred3907651625335047007250
使用寿命/Lifespanhr1,23-20020000 *
效率 /Effectiveness%3~20≥95%
225-two hundred≥92%
重量 /Bodyweightkg3~twenty0.nine2.one6.four1324.five51
225-2001.two1.57.eight14.227.five54
使用温度 /Working temperature°C1,23-two hundred(-10° Manufacturing facility Manufactured Custom Design Spur Helical Gears Motorbike E-bikes Gearbox Elements C +90° C )
润滑 /Lubricating合成润滑油脂 / Artificial lubricating grease
防护等级/IP Quality1,two3-200IP65
安装方向 /Installation route1,23-200任意方向 /In any direction
噪音值(η1=3000,无负载) Sound stage (η1 =3000, offload)dB(A)1,23-200≤61≤63≤65≤68≤70≤72
(带”*”的精度需与工程师确认 / Need validate with our engineer for these precision information with*)
Income AND Support Community Profitable Task Task in Thailand Project in India Undertaking in Russia Equivalent Products FAQ 1. Are you buying and selling company or maker ? -We are producer. 2. What is the transportation? -If small amount, we suggest to send out by specific, such as DHL,UPS,TNT FEDEX. If huge volume, by air or sea shipping.3. Can you give OEM service? -Yes, we perform on OEM orders. Which implies dimensions, amount, design, packing answer, and so on will depend on your requests Yongkun horizontal reducer 12-3HP Large Torque Low rpm AC Gear Reduction Brake Motor and yourlogo will be custom-made on our items.4. Could you tell me the supply time of your merchandise? – Relying on the issues and quantity of item processing, a realistic arrival time will be presented to you.5. What about your after-revenue support? – Explain to me your e-mail or other social accounts, I will present you the specifics.

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
gearbox

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
gearbox

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
gearbox

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

China High Torque Planetary transmission  Newest High Gearbox Planetary Gear design WAER series Right-angle Helical Gear Planetary     gearbox definition		China High Torque Planetary transmission  Newest High Gearbox Planetary Gear design WAER series Right-angle Helical Gear Planetary     gearbox definition
editor by czh2023-02-21

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