China ZE Series Helical Teeth Gearbox automatic gearbox

Product Description

ZE Series Compatible Motor Table

 

Type Motor
Frame
Code
Power Rating Output Shaft
Diameter (S) & Length (LR) (mm)
Stage Ratio Backlash
Class
Compatible
Gearbox
Model No.
ZE042 F40 100W Φ13 / 16 1-stage 3, 4, 5, 7, 10 3 ZE042-C10401ES
ZE060 F60 200W, 400W Φ14 / 30 1-stage 3, 4, 5, 7, 10 ZE060-C10604RS
ZE090 F80 750W Φ19 / 35 1-stage 3, 4, 5, 7, 10   3 ZE090-C10807RS
 
ZE090 F100  1kW, 2kW Φ22 / 45 1-stage 3, 4, 5, 7, 10 3 ZE090-C11571RS
ZE090 F130  300W, 500W, 600W,
800W, 900W
1kW, 1.3kW, 1.5kW, 
1.8kW, 2kW
Φ22 / 55 1-stage 3, 4, 5, 7, 10 3 ZE090-E11310RS
ZE090-E11315RS
ZE090-E11320RS

 

ZE120 F130  3kW Φ22 / 55 1-stage 3, 4, 5, 7, 10 3 ZE120-E11310RS
ZE120-E11315RS
ZE120-E11320RS
ZE140 F160      3kW   1-stage  3, 4, 5, 7, 10 3 ZE140-L11830RS

 

ZE042 F40 100W Φ13 / 16 2-stage 15, 20, 25,
30,  35,
40,50,70,100 
5 ZE042-C10604RS
ZE060 F60 200W, 400W Φ14 / 30 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE060-C10604RS
ZE090 F80 750W Φ19 / 35 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE090-C10807RS

 

ZE090 F100  1kW, 2kW Φ22 / 45 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE090-C11571RS
ZE090 F130  300W, 500W, 600W,
800W, 900W
1kW, 1.3kW, 1.5kW, 
1.8kW, 2kW
Φ22 / 55 2-stage 15, 20, 25,
30,  35,
40,50,70,100 
5 ZE090-E11310RS
ZE090-E11315RS
PL090-E11320RS
 
PE120 F130  3kW Φ22 / 55 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE120-E11310RS
ZE120-E11315RS
ZE120-E11320RS
ZE140 F160      3kW   2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE140-L11830RS

 

 

Items Unit Stage Ratio 42 60 90 120 140
Rated Output
Torque
N-m 1 3 19 35 100 170 342
4 20 40 110 220 542
5 20 45 125 250 650
7 19 40 110 200 550
10 14 30 80 180 450
2 15 19 35 100 170 342
20 20 45 110 220 542
25 20 45 125 250 650
30 19 40 110 220 600
35 20 40 125 200 550
40 20 40 110 220 542
50 20 45 125 250 650
70 19 40 110 200 550
100 14 30 80 180 450
Max. Acceleration
Torque
N-m 1,2 3 ~ 100 2  times the Rated Output Torque
  Max. Output Torque N-m 1,2 3 ~ 100 3  times the Rated Output Torque
Rated Input Speed rpm 1,2 3 ~ 100 3,000 5,000 4,000 4,000 3,000
Max. Input Speed rpm 1,2 3 ~ 100 6,000 10,000 8,000 8,000 6,000
Backlash arcmin 1 3 ~ 10 3
arcmin 2 15 ~ 100 5
Torsional Rigidity N-m/arcmin 1,2 3 ~ 100 3 5 11 18 50
Max. Radial Force N 1,2 3 ~ 100 700 1,300 2,800 5,200 9,400
Max. Axial Force N 1,2 3 ~ 100 610 550 1,000 2,300 4,700
Service Life hr 1,2 3 ~ 100 >20,000
Efficiency % 1 3 ~ 10 96 95 95 95 95
2 15 ~ 100 94 92 92 92 92
Operating
Temperature
  1,2 3 ~ 100 – 10 ˚C  ~ +90 ˚C
Lubrication   1,2 3 ~ 100 Synthetic Grease
Protection Class   1,2 3 ~ 100 IP65
Mounting Position   1,2 3 ~ 100 Any
Noise Level dB 1 3 ~ 10 ≤60 ≤60 ≤60 ≤65 ≤67
2 15~ 100 ≤60 ≤60 ≤60 ≤65 ≤67
Weight ±2% kg 1 3 ~ 10 1.0 1 4 5 16
2 15 ~ 100 1.2 2 4.5 9 21
Mass Moment of
Inertia
kg.cm2 1 3 0.03 0.16 0.61 3.25 9.21  
4 0.03 0.14 0.48 2.74 7.54  
5 0.03 0.13 0.47 2.71 7.42  
7 0.03 0.13 0.45 2.62 7.14  
10 0.03 0.13 0.44 2.57 7.03  
2 15 0.03 0.13 0.47 2.71 7.42  
20~40 0.03 0.13 0.44 2.57 7.14  
50~100 0.03 0.13 0.13 0.44 2.57  

US $100-200
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Planetary
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step

###

Customization:

###

Type Motor
Frame
Code
Power Rating Output Shaft
Diameter (S) & Length (LR) (mm)
Stage Ratio Backlash
Class
Compatible
Gearbox
Model No.
ZE042 F40 100W Φ13 / 16 1-stage 3, 4, 5, 7, 10 3 ZE042-C10401ES
ZE060 F60 200W, 400W Φ14 / 30 1-stage 3, 4, 5, 7, 10 3  ZE060-C10604RS
ZE090 F80 750W Φ19 / 35 1-stage 3, 4, 5, 7, 10   3 ZE090-C10807RS
 
ZE090 F100  1kW, 2kW Φ22 / 45 1-stage 3, 4, 5, 7, 10 3 ZE090-C11010RS
ZE090 F130  300W, 500W, 600W,
800W, 900W
1kW, 1.3kW, 1.5kW, 
1.8kW, 2kW
Φ22 / 55 1-stage 3, 4, 5, 7, 10 3 ZE090E11310RS
ZE090E11315RS
ZE090E11320RS

 

ZE120 F130  3kW Φ22 / 55 1-stage 3, 4, 5, 7, 10 3 ZE120-E11310RS
ZE120-E11315RS
ZE120-E11320RS
ZE140 F160      3kW   1-stage  3, 4, 5, 7, 10 3 ZE140-L11830RS

 

ZE042 F40 100W Φ13 / 16 2-stage 15, 20, 25,
30,  35,
40,50,70,100 
5 ZE042-C10604RS
ZE060 F60 200W, 400W Φ14 / 30 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE060-C10604RS
ZE090 F80 750W Φ19 / 35 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE090-C10807RS

 

ZE090 F100  1kW, 2kW Φ22 / 45 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE090-C11010RS
ZE090 F130  300W, 500W, 600W,
800W, 900W
1kW, 1.3kW, 1.5kW, 
1.8kW, 2kW
Φ22 / 55 2-stage 15, 20, 25,
30,  35,
40,50,70,100 
5 ZE090E11310RS
ZE090E11315RS
PL090E11320RS
 
PE120 F130  3kW Φ22 / 55 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE120-E11310RS
ZE120-E11315RS
ZE120-E11320RS
ZE140 F160      3kW   2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE140-L11830RS

 

###

Items Unit Stage Ratio 42 60 90 120 140
Rated Output
Torque
N-m 1 3 19 35 100 170 342
4 20 40 110 220 542
5 20 45 125 250 650
7 19 40 110 200 550
10 14 30 80 180 450
2 15 19 35 100 170 342
20 20 45 110 220 542
25 20 45 125 250 650
30 19 40 110 220 600
35 20 40 125 200 550
40 20 40 110 220 542
50 20 45 125 250 650
70 19 40 110 200 550
100 14 30 80 180 450
Max. Acceleration
Torque
N-m 1,2 3 ~ 100 2  times the Rated Output Torque
  Max. Output Torque N-m 1,2 3 ~ 100 3  times the Rated Output Torque
Rated Input Speed rpm 1,2 3 ~ 100 3,000 5,000 4,000 4,000 3,000
Max. Input Speed rpm 1,2 3 ~ 100 6,000 10,000 8,000 8,000 6,000
Backlash arcmin 1 3 ~ 10 3
arcmin 2 15 ~ 100 5
Torsional Rigidity N-m/arcmin 1,2 3 ~ 100 3 5 11 18 50
Max. Radial Force N 1,2 3 ~ 100 700 1,300 2,800 5,200 9,400
Max. Axial Force N 1,2 3 ~ 100 610 550 1,000 2,300 4,700
Service Life hr 1,2 3 ~ 100 >20,000
Efficiency % 1 3 ~ 10 96 95 95 95 95
2 15 ~ 100 94 92 92 92 92
Operating
Temperature
  1,2 3 ~ 100 10 ˚C  ~ +90 ˚C
Lubrication   1,2 3 ~ 100 Synthetic Grease
Protection Class   1,2 3 ~ 100 IP65
Mounting Position   1,2 3 ~ 100 Any
Noise Level dB 1 3 ~ 10 60 ≤60 ≤60 65 67
2 15~ 100 ≤60 ≤60 ≤60 65 67
Weight ±2% kg 1 3 ~ 10 1.0 1 4 5 16
2 15 ~ 100 1.2 2 4.5 9 21
Mass Moment of
Inertia
kg.cm2 1 3 0.03 0.16 0.61 3.25 9.21  
4 0.03 0.14 0.48 2.74 7.54  
5 0.03 0.13 0.47 2.71 7.42  
7 0.03 0.13 0.45 2.62 7.14  
10 0.03 0.13 0.44 2.57 7.03  
2 15 0.03 0.13 0.47 2.71 7.42  
20~40 0.03 0.13 0.44 2.57 7.14  
50~100 0.03 0.13 0.13 0.44 2.57  
US $100-200
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Planetary
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step

###

Customization:

###

Type Motor
Frame
Code
Power Rating Output Shaft
Diameter (S) & Length (LR) (mm)
Stage Ratio Backlash
Class
Compatible
Gearbox
Model No.
ZE042 F40 100W Φ13 / 16 1-stage 3, 4, 5, 7, 10 3 ZE042-C10401ES
ZE060 F60 200W, 400W Φ14 / 30 1-stage 3, 4, 5, 7, 10 3  ZE060-C10604RS
ZE090 F80 750W Φ19 / 35 1-stage 3, 4, 5, 7, 10   3 ZE090-C10807RS
 
ZE090 F100  1kW, 2kW Φ22 / 45 1-stage 3, 4, 5, 7, 10 3 ZE090-C11010RS
ZE090 F130  300W, 500W, 600W,
800W, 900W
1kW, 1.3kW, 1.5kW, 
1.8kW, 2kW
Φ22 / 55 1-stage 3, 4, 5, 7, 10 3 ZE090E11310RS
ZE090E11315RS
ZE090E11320RS

 

ZE120 F130  3kW Φ22 / 55 1-stage 3, 4, 5, 7, 10 3 ZE120-E11310RS
ZE120-E11315RS
ZE120-E11320RS
ZE140 F160      3kW   1-stage  3, 4, 5, 7, 10 3 ZE140-L11830RS

 

ZE042 F40 100W Φ13 / 16 2-stage 15, 20, 25,
30,  35,
40,50,70,100 
5 ZE042-C10604RS
ZE060 F60 200W, 400W Φ14 / 30 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE060-C10604RS
ZE090 F80 750W Φ19 / 35 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE090-C10807RS

 

ZE090 F100  1kW, 2kW Φ22 / 45 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE090-C11010RS
ZE090 F130  300W, 500W, 600W,
800W, 900W
1kW, 1.3kW, 1.5kW, 
1.8kW, 2kW
Φ22 / 55 2-stage 15, 20, 25,
30,  35,
40,50,70,100 
5 ZE090E11310RS
ZE090E11315RS
PL090E11320RS
 
PE120 F130  3kW Φ22 / 55 2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE120-E11310RS
ZE120-E11315RS
ZE120-E11320RS
ZE140 F160      3kW   2-stage 15, 20, 25,
30,  35,
40,50,70,100
5 ZE140-L11830RS

 

###

Items Unit Stage Ratio 42 60 90 120 140
Rated Output
Torque
N-m 1 3 19 35 100 170 342
4 20 40 110 220 542
5 20 45 125 250 650
7 19 40 110 200 550
10 14 30 80 180 450
2 15 19 35 100 170 342
20 20 45 110 220 542
25 20 45 125 250 650
30 19 40 110 220 600
35 20 40 125 200 550
40 20 40 110 220 542
50 20 45 125 250 650
70 19 40 110 200 550
100 14 30 80 180 450
Max. Acceleration
Torque
N-m 1,2 3 ~ 100 2  times the Rated Output Torque
  Max. Output Torque N-m 1,2 3 ~ 100 3  times the Rated Output Torque
Rated Input Speed rpm 1,2 3 ~ 100 3,000 5,000 4,000 4,000 3,000
Max. Input Speed rpm 1,2 3 ~ 100 6,000 10,000 8,000 8,000 6,000
Backlash arcmin 1 3 ~ 10 3
arcmin 2 15 ~ 100 5
Torsional Rigidity N-m/arcmin 1,2 3 ~ 100 3 5 11 18 50
Max. Radial Force N 1,2 3 ~ 100 700 1,300 2,800 5,200 9,400
Max. Axial Force N 1,2 3 ~ 100 610 550 1,000 2,300 4,700
Service Life hr 1,2 3 ~ 100 >20,000
Efficiency % 1 3 ~ 10 96 95 95 95 95
2 15 ~ 100 94 92 92 92 92
Operating
Temperature
  1,2 3 ~ 100 10 ˚C  ~ +90 ˚C
Lubrication   1,2 3 ~ 100 Synthetic Grease
Protection Class   1,2 3 ~ 100 IP65
Mounting Position   1,2 3 ~ 100 Any
Noise Level dB 1 3 ~ 10 60 ≤60 ≤60 65 67
2 15~ 100 ≤60 ≤60 ≤60 65 67
Weight ±2% kg 1 3 ~ 10 1.0 1 4 5 16
2 15 ~ 100 1.2 2 4.5 9 21
Mass Moment of
Inertia
kg.cm2 1 3 0.03 0.16 0.61 3.25 9.21  
4 0.03 0.14 0.48 2.74 7.54  
5 0.03 0.13 0.47 2.71 7.42  
7 0.03 0.13 0.45 2.62 7.14  
10 0.03 0.13 0.44 2.57 7.03  
2 15 0.03 0.13 0.47 2.71 7.42  
20~40 0.03 0.13 0.44 2.57 7.14  
50~100 0.03 0.13 0.13 0.44 2.57  

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China ZE Series Helical Teeth Gearbox     automatic gearbox	China ZE Series Helical Teeth Gearbox     automatic gearbox
editor by czh 2022-11-25

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